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LEAN tools and approaches
Visual Management is designed to facilitate the transmission of information between a large number of people at all levels. It facilitates the achievement of daily improvement and constantly offers the different messages and indicators necessary for various objectives.
A true LEAN tool, Visual Management (view-based management and organization) is based on a set of communication techniques. This method is designed to facilitate the transmission of information and objectives between people at all levels, to detect problems as quickly as possible, and to make necessary decisions. These techniques must be simple to implement and be accessible to the field and in real time. A board must be visualized in a few seconds and also comprehensible to everyone.
To facilitate reading, means of transmitting information are used: signs, symbols, graphics, colours or pictograms. The texts, when used, are concise and reinforce the main information conveyed by the visual message. During a training session, we remember:
Visual Management functioning is based on simple tools: a panel or whiteboard, clear and useful indicators, meetings organized by the manager. To ensure effective communication, it is necessary to provide adequate support and visual information. A beautiful empty or misused board has no interest and will soon be forgotten. The board is structured according to 3 levels: titles, results and actions, additional information. The communication support is also divided into sections representing the key performance indicators or the key information needed on a daily basis for the team.
Visual Management is a tool used for by all Toyota Production Systems (TPM) employees. It is therefore a fundamental support for Lean. This visual expression is also associated with the 5S method and ca n fall under the grouping of Kanban, Six Sigma, and PDCA methods. The ultimate purpose of this management is to achieve a Visual Factory.
Visual Management allows anyone to know about an area of activity (production or service) if the situation is normal or irregular, if problems are identified, if the teams deal with the real problems with the appropriate criteria for their resolution. The aim is to quickly visualize the relevant indicators of a department or workshop in order to be able to manage the different activities efficiently.
Reactivity implies by definition a useful and immediate understanding without delay.This is only possible with key information, which can be stored quickly and easily. Hence the interest of setting up a real management project. Visual Management is therefore a proximity management.
Visual Management can be considered the lever for company performance and thus enable the involvement of everyone by relying on vision, knowledge and action.
"Hey ! So, how'd it go this morning?"
"It's been fine!"
This is not reassuring nor enough information! Everyone must be able to understand what is happening in their area. The "visual management space" must contain a set of useful daily information that can be understood by everyone and, of course, it should be primarily composed of indicators. Indicators offer a simple and effective solution to keep data up-to-date, to visualize progress, to enable relevant decision making and to create a shared vision. There are quality, cost, time, motivation, safety and environmental indicators.
The support of expression must be adapted to each level of communication and each space :
A similar organization can be used for office organization. Visual management can be seen as a lever for the company performance and thus enable everyone to be involved by relying on sight, knowledge and action. Today, thanks to Industry 4.0, it is possible to digitalize visual management.
Average duration: 2h30
The participants construct a model of a communication point and exchange and argue their choice. Real photos are being studied to identify good and bad practices and target communication areas. Don't wait any longer to train your employees in Visual Management through gameplay.
The Visual Management Starter Kit: Immediate visualization of Q, C, D, M, S, E (Quality, Cost, Delay, Motivation, Safety, Environment) indicators within the PILOTE project following the game.
Results: collective, shared and effective success.
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